Table of Conents

p19-0 ring tubes down interactive map 

Welcome to the interactive map of the first thermomechanical ring prototype at SLAC. You can visit the Cooling Tubes Up map here.

To explore the ring map in interactive mode, use the buttons within the Gliffy diagram macro in the table on the left. You may need to enter full screen. Hover your mouse over the image to get the full screen menu option. Please note that this interactive map only includes loading information. Please visit the Metrology section for the Metrology results. 

p19-0 ring prototype interactive diagram

Screenshots from the Loading layers of the Interactive Map

Observations, properties, and measurements by Heater ID

Properties: Quads 

Properties – Heater ID: Quad, batch #11#12#13#14#X#16#17#18#19#20UncertaintySource
Length (cm)4.1084.1074.100

4.102

4.100 (measured)

4.100

4.1104.1004.1014.107±30 μmHeaters.xlsx
Width (cm)4.2594.2484.259

4.252

4.245 (measured)4.2454.2424.2474.2454.249±30 μmHeaters.xlsx
Thickness (μm)312312315315N/A318303303303303±5 μm Heaters.xlsx
Resistance when wires first bonded (Ω)2.5

2.4

2.42.22.52.32.32.52.6

2.4

±0.1 ΩHeaters.xlsx
Resistance: mounted on ring, before spray painting  (Ω)










Heaters.xlsx
Mass (g)1.5211.5451.5681.5771.5531.551

1.564

1.5491.5531.556± 0.001 g Scale measurement on loading day
Module thickness at center, measured with micrometers (μm)

302

303303302303302305302304302
Micrometer measurement after cleaning on loading day
Wire thicknesses, measured with calipers (mm)0.70, 0.69, 0.70, 0.72 (clockwise from top left in post-wash picture)0.68, 0.73, 0.71, 0.69 (clockwise from top left in post-wash picture)0.72, 0.70, 0.69, 0.72 (clockwise from top left in post-wash picture)0.71, 0.69, 0.72, 0.69 (clockwise from top left in post-wash picture)
  • Top left = 0.71 mm 

  • Top right = 0.74 mm

  • Bottom left = 0.72 mm (bent wire)

  • Bottom right = 0.70 mm 

  • Top left = 0.69 mm (bent wire)

  • Top right = 0.67 mm

  • Bottom left = 0.70 mm 

  • Bottom right = 0.70 mm 

  • Top left = 0.70 mm 

  • Top right = 0.70 mm

  • Bottom left = 0.72 mm (bent wire)

  • Bottom right = 0.72 mm 

  • Top left = 0.69 mm 

  • Top right = 0.69 mm 

  • Bottom left = 0.74 mm

  • Bottom right = 0.72 mm (bent wire)

  • Top left = 0.70 mm (bent wire)

  • Top right = 0.71 mm

  • Bottom left = 0.72 mm

  • Bottom right = 0.72 mm 

  • Top left = 0.71 mm 
  • Top right = 0.69 mm (bent wire)
  • Bottom left = 0.70 mm
  • Bottom right = 0.68 mm 


Visual Inspection before loading #11#12#13#14#X#16#17#18#19#20

Before IPA wash & dry rag polish










After IPA wash & dry rag polish 









Retrieved from storage06/22 11 AM06/22 11 AM

06/22 11 AM

06/22 11 AM06/23 10:43 AM06/23 10:43 AM06/21 10:30 AM06/21 10:30 AM06/21 10:30 AM06/21 10:30 AM

Washing time06/22 11:15 AM Nico06/22 11:15 AM Nico06/22 11:15 AM Nico06/22 11:15 AM Nico06/23 11:25 AM06/23 11:29 AM06/21 10:40 AM Nico06/21 10:40 AM Nico06/21 10:40 AM Nico06/21 10:40 AM Nico

CommentsFine

Fine

Best-looking of #11-14

Worst-looking of #11-14. Heat damage (discoloration) backside. Validated resistance measurement. Wires frayed near soldering. Long wires, crooked wrt side of sensor. Surface scratched on left side No obvious issues with this heaterNo obvious issues with this heaterNo obvious issues with this heater

Has some scum/scuff on the upper face left side, which we’re unable to remove by cleaning with IPA

No obvious issues with this heater

Has a chip on the top edge, near the right side 



Loading experience#11#12#13#14#X#16#17#18#19#20

Load date (mounting time)

06/22 5:21 PM

06/22 5:21 PM

06/22 4:35 PM

06/22 4:35 PM

06/24 4:10 PM06/24 PM 4:10 PM06/24 3:00 PM06/24 3:00 PM

Load positionQD1QD2QD3QD4

QD7QD8QD9QD10

Shim testing results

#11#12#13#14#X#16#17#18#19#20

Expected glue layer thickness (μm)

100-200100-200100-200100-200100-200
~200100-200100-200100-200

100-μm shim 

EntersEntersEntersEntersEntersEntersEnters with minimal resistanceEnters with minimal resistanceEnters with minimal resistanceEnters with minimal resistance

200-μm shim 

BlockedBlockedBlockedBlockedEnters at inner radius cornerEnters at inner radius cornerEnters, with significant resistanceDoes not enterDoes not enterDoes not enter

Glue batch

#11#12#13#14#X#16#17#18#19#20

Syringe ID

2021-A-202021-A-202021-A-202021-A-202021-A-212021-A-212021-A-182021-A-182021-A-182021-A-18

Date dispensed

06/22 5:16 PM06/22 5:16 PM06/22 4:30 PM 06/22 4:30 PM06/23 3:32 PM06/23 3:32 PM06/24 4:04 PM06/24 4:04 PM06/24 2:55 PM

06/24 2:55 PM



Dispensing

#11#12#13#14#X#16#17#18#19#20

Estimated glue mass per star (mg)

73.4 73.4767674.574.573737575

Averaged mass tests

#11-15#11-15#7-9#7-9#2-5#2-5#25-27#25-27#2-4#2-4

Time elapsed since syringe fully thawed (minutes)

102102565645451081083939

Minutes module held under vacuum (Hold time)

OvernightOvernight30303030OvernightOvernight3030

Properties: Triplets 

Properties – Heater ID: Triplet, Batch 1#6#7#9#10#11#12#13#16#17UncertaintySource
Length (cm)2.0502.0502.0502.0502.0502.0502.0502.0502.050±30 μmHeaters.xlsx
Width (cm)2.1312.1312.1312.1292.1312.1292.1292.1292.129±30 μmHeaters.xlsx
Thickness (μm)310310310307307310307310307±5 μm Heaters.xlsx
Resistance when wires first bonded (Ω)2.62.62.62.62.62.42.42.42.4±0.1 ΩHeaters.xlsx
Resistance: mounted on ring, before spray painting  (Ω)









Heaters.xlsx
Mass (g)0.5850.5790.6360.5770.5660.590(06/23: 0.655) 06/24 0.6130.6370.538± 0.001 g Scale measurement on loading day
Module thickness at center, measured with micrometers (μm)303303302302302304302302301
Micrometer measurement after cleaning on loading day
Wire thicknesses, measured with calipers (mm)0.69, 0.67, 0.68, 0.68 (clockwise from top left in post-wash picture)0.71, 0.69, 0.72, 0.71 (clockwise from top left in post-wash picture)0.71, 0.69, 0.71, 0.70 (clockwise from top left in post-wash picture)0.64, 0.69, 0.69, 0.72 (clockwise from top left in post-wash picture)0.69, 0.68, 0.70, 0.69 (clockwise from top left in post-wash picture)0.69, 0.65, 0.69, 0.71 (clockwise from top left in post-wash picture)0.71, 0.67, 0.70, 0.71 (clockwise from top left in post-wash picture)0.81, 0.65, 0.70, 0.76 (clockwise from top left in post-wash picture)0.70, 0.73, 0.68, 0.68 (clockwise from top left in post-wash picture)

Visual Inspection before loading #6#7#9#10#11#12#13#16#17

Before IPA wash & dry rag polish





After IPA wash & dry rag polish 



Retrieved from storage06/24 9 AM06/24 9 AM06/24 9 AM06/24 9 AM06/24 9 AM06/24 9 AM06/23 10:43 AM; 06/24 9 AM06/24 9 AM06/24 9 AM

Washing time06/24 9:34 AM06/24 9:38 AM06/24 9:40 AM06/24 9:42 AM06/24 9:22 AM06/24 9:25 AM06/23 11:45 AM; 06/24 9:26 AM06/24 9:27 AM06/24 9:33 AM

CommentsBottom left wire snapped after the soldered lengthSeems great. Nico bent bottom left wireNico bent bottom right wire. Backface left side has several small chips along wired side. Super long wires. No pre-wash pictures. Nico bent top left wire. Back top side has a small chipSmall chip on backside rightSmall chip backside top side

06/23: 

  • Some scum on the right side is not coming off, even with IPA; wires look slightly frayed at the end of the solder wick; itty bitty chips on back left side and back bottom side 

  • Double checked resistance, got 2.3 Ohm (seems good) 

06/24 Light, insignificant scratching on the backside, big skid mark on the left side on top side 

Looked great. Nico bent the bottom left wireNico bent bottom left wire. Backside top side has a medium-sized chip along the edge 

Loading experience#6#7#9#10#11#12#13#16#17

Load date (mounting time)06/24 3:17 PM06/24 3:17 PM06/24 4:49 PM06/24 3:17 PM06/24 4:49 PM06/24 4:49 PM06/24 2:42 PM06/24 2:42 PM06/24 2:42 PM

Load positionTD6TD7TD9TD8TD1TD2TD3TD4TD5

Shim testing results

#6#7#9#10#11#12#13#16#17

Expected glue layer thickness (μm)

100-200100-200100-200100-200100-200100-200100-200100-200100-200

100-μm shim 

SurfsSurfsSurfsSurfsSurfsSurfsslides under modules easilyslides under modules easilyslides under modules easily

200-μm shim 

BlockedBlockedBlockedBlockedBlockedBlockedfully obstructedfully obstructedfully obstructed

Glue batch

#6#7#9#10#11#12#13#16#17

Syringe ID

2021-A-222021-A-222021-A-232021-A-222021-A-232021-A-232021-A-222021-A-222021-A-22

Date dispensed

06/24 3:15 PM06/24 3:15 PM06/24 4:47 PM06/24 3:15 PM06/24 4:47 PM06/24 4:47 PM06/24 2:39 PM06/24 2:39 PM06/24 2:39 PM

Dispensing

#6#7#9#10#11#12#13#16#17

Estimated glue mass per star (mg)

74.774.776.574.776.576.5757575

Averaged mass tests

#10-12#10-12#20'-21'#10-12#20'-21'#20'-21'#5-6#5-6#5-6

Time elapsed since syringe fully thawed (minutes)

909052905252575757

Minutes module held under vacuum (Hold time)

6363Overnight63OvernightOvernight202020

Loading experience

Loading order (QD = "Quad down"; TD = "Triplet down") 

DatePersonnelSyringe IDModulesPhoto albumRecords
2021-06-21Rachel, Nico, Josh (observing)2021-A-18

quad #19 : QD9 & quad #20 : QD10 

quad #17 : QD7 & quad #18 : QD8 

https://photos.app.goo.gl/9TjMexS3qjaFo5Mi8https://atlascr.slac.stanford.edu:8080/Clean+Room+Activities/74
2021-06-22Hannah, Nico, Josh (observing)2021-A-20

quad #13 : QD3 & quad #14 : QD4

quad #11 : QD1 & quad #12 QD2

https://photos.app.goo.gl/jv9XFrViMNAmFj2H6
2021-06-23Rachel, Nico2021-A-21

quad X : QD5 & quad 16 : QD6


https://photos.app.goo.gl/JC9KY44MKsRAjGWK9https://atlascr.slac.stanford.edu:8080/Clean+Room+Activities/76
2021-06-24

Hannah, Nico, Joshua (observing)

2021-A-22,

2021-A-23

All triplets 

T345

B1 #13 : TD3, B1 #16 : TD12, B1 #17 : TD5

T678

B1 #6 : TD6, B1 #7 : TD7, B1 #10 : TD8

T912 
B1 #9: TD9, B1 #11 : TD1, B1 #12 : TD2

https://photos.app.goo.gl/pE2V1kYvqVuwVrGRAp19-0 R T D all triplets.pdf

Metrology

Link to slides showing results of heater x,y measurements https://docs.google.com/presentation/d/1ZdiT7JzgxqH46K8tOTxdChammp0vxplUcT0MfgkjaGo/edit?usp=sharing

Thermal imaging

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