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LBNL PowerPoint Slides

 

 



PDF
namesa25610245-0.pdf
PDF
nameAE-1000-490X HEATER ASSY.pdf
 


sampleLabeldimensionquantitywhodate
Heaters single sizeA1921.3x20.59Marco3/21/19
Heaters single sizeB1921.3x20.59Marco3/21/19
Heaters quad sizeC1945x4125Marco3/21/19
Heaters dummies for tests (wafer edges)D1945x4120Marco3/21/19
Stavelets12-16(2 quad heaters per stavelet)5Marco2/20/19

Dummy Heaters Inventory (the table above is a screenshot of 3/22). The latest status is  at

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Heaters dimensions have been measured here:
https://drive.google.com/drive/folders/1bW_r5Phgyt8DJJ4dwmBe-TeskERc6VYQ 


Resistance measurement of a single quad heater:

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7. Hot plate (to achieve 220C)

8. Protective equipment 


Cobar core solder 63/37 type with flux core 

 



 

Solder-Wick by Chemtroncs (Left). Hex-Wick by Hexacon Electric Co. 

 


List of Steps

(use photos for reference -  NOTE: the "single" and "quad" modules are used interchangeably in the photos)

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This step are illustrated in the photos here (for the quad modules):

 



and for the single modules here:

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  1.  Speckling on the heater surface - Remained even after cleaning the surface with Alcohol - Maybe the flux spluttering and then baking on the heater surface
  2.  Over Soldering - We requested Tan to use lesser solder in the process. Could also be because there was a small gap between the wick and the heater surface causing the solder to flow. 

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Test 3: May 14th  (Not successful)  [Spare Heater 3]

 The wick just came off the heater without any force 

 


Test 4: May 15th (Not successful) - Re-did the same heater as the above.  [Spare Heater 3]

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Issues - during the failed tests, the reflective side placed on the bottom was scratched. 

 


Test 6: May 16th (Successful)  [Spare Heater 4]

 Resistance: 3.1 ohms 


 


Test 7: May 22nd (Successful)  [Spare Heater 5]

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Test 8: May 24th (Successful) [Spare Heater 6]

Resistance: 3.5 ohms

 


Test 9: Jun 14th (Successful) [Spare heater 7]

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Soldering: Aidan and Sam under Thanh's supervision 


Test 10: Jun 14th (Successful) [Spare heater 8]

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Old heaters were removed from stavelets to reload for radiation tests. They are different in dimension than the previous heaters. Their resistance distribution is as follows: Stavelet_heaters_Resistance_distribution.pdf

 

 

 

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Dummy Heater position on 19-0 Ring

for reference: