Procedure to move decarads

LCLSII-4.5-PP-2113-R0, Placement of Radiation Sensors for SRF Cavity Commissioning

CEDOG lock out

Introduction

The Decarad system was developed at JLab - it consists of 10 radiation detecting heads (geiger-mueller (GM) tubes) that connect (signal & HV cables) to a central box. That box has a board inside for changing the HV level and reading out the GM tube signals. The center box is connected to a digi port server via DB9 at box to RJ50 at the digi, which is then connected to the outside world via ethernet. The software uses the epics tool Stream with an asyn connection to the digi to send commands to the center box to read and write. The software is part of the RadiationMonitoring slac epics package.

The plan for commissioning is to attach the 10 heads to a frame on wheels (made from 80/20) and put the digi and central unit on a cart and roll the system next to the CM under test. In the navigation bar to the right, under the decarad heading is a link to the page with the diagrams showing the nearest ethernet, 120V, and 208V outlets to each CM.

Photo of 1 center box plus one radiation monitor with ruler

Help for Users

From the lower left corner of lcls home SC gun - X-ray/MISC+Global - select Decarad 1 or Decarad 2 to get the pydm display.  It shows the read backs of the high voltage, the firmware number, a heartbeat, and the individual channel radiation read backs in approximate mr/hr, et al. It also has buttons to open a striptool for that decarad's dose rates and an archive viewer with the readbacks.  Also on the pydm display is a place to type in the location of the system ("near CM35" for example) as well as positions for the individual heads ("near cavity 1", "between cavitiies 7 & 8", for example). These typed in values as well as the desired high voltage setting is saved across IOC reboots. All numeric values except for the heartbeat and firmware number are archived.

Showing path to get main decarad display, strip tool, and archive viewer. 


Main decarad display. 

n.b. The GM tubes saturate with high radiation:


Screen shot of saturation curve from LND 714 datasheet - attached below.

The radiation read back PV names are RADM:SYS0:x00:GAMMA_DOSE_RATE, where x is 1 or 2. 

About the software

The decarads are talked to through a DB9 connector connected to a Digi Portserver. The software uses EPICS ASYN and Stream Device to send the commands to set the HV, read back the measurements, etc. The software is part of the RadiationMonitoring slac epics package. The source code can be reached from a development machine (currently afs): cd $EPICS_IOC_TOP/RadiationMonitoring. The database code is in RadiationMonitoringApp/Db/common in three files: decaradChannel.template, decaradCommon.template, decarad.substitutions. The file with the read/write commands is RadiationMonitoring/protocols/decarad.proto.  The startup files are in iocBoot/sioc-sys0-rm01. The ioc status & control can be seen from LCLShome, SC gun, Network/Global under RadiationMonitoring sioc-sys0-rm01. The IP addresses are ts-sys0-nw01 and -nw02. 

The database files have the PVs divided by per-head and per-system:
decaradChannel.template - records associated with each GM head
decaradCommon.template - records associated with the system
decarad.substitutions - substitution file for templates

For archiving:
RadiationMonitoringApp/srcArchive/common/decaradChannel.tpl-arch and decaradCommon.tpl-arch
RadiationMonitoringApp/srcArchive/lcls/sioc-sys0-rm01.sub-arch


PV names:

PV NamePurposeSave/restoreArchive
$(P):DEV_FWread firmware number

$(P):HEARTBEATread heartbeat
10s
$(P):HVSTATUSread status of high voltage
10s
$(P):CHAS_TEMPread temperature of chassis
10s
$(P):HVMONhigh voltage reading (V)
10s
$(P):HVCTRLhigh voltage on/off 0 = on, 1 =off

yes

10s
$(P):LOCATIONString to hold a description of the rack positionyes
$(P):nn:GAMMA_DOSE_RATEread back of dose from GM tube nn (01-10) in mR/hr (close enough, saturation curve starts to roll over about 10R/hr - see plot below)
1s
$(P):nn:POSNstring to hold a description of the position of GM tube number nnyes
$(P):SEQsequence to readout the PVs at 1 Hz. The SEQ record has a delay of 0.06 seconds between sending 1 to each PV's PROC field so commands don't collide in the cable

There are two sets of decarads (10 heads + central unit) so the PVs listed above are doubled and differentiated by $(P).
Suggested $(P) = RADM:SYS0:100 or RADM:SYS0:200 for the two systems.

How to set the HV

From: Larry King <king@jlab.org>
Sent: Wednesday, March 9, 2022 12:49
To: Nelson, Janice L. <jnelson@slac.stanford.edu>
Subject: RE: decarad hv settings
 

Hi there, Janice,

No bother at all, I’m happy to tell you what I know about the HV setting. 

I’m assuming you’re using the same G-M tube as the original design.  The data sheet for the LND714 tube says the operating range is 450-650V, and they’ll work as low as 380V.  Setting the HV is really just a balance between longevity and sensitivity.  The tubes are only good for a limited number of interactions, so the higher the voltage, the more interactions and the shorter the lifespan.  

When we first rolled the DecaRads out in 2010, we picked 650V for max sensitivity.  After a few years of replacing tubes, we opted for a lower bias of 500V.  While the cost of the tubes is not exorbitant,  the downtime for tube replacement can add up.  Since the 10 tubes share a common HVPS, when one tube dies it often affects the response of the remaining tubes.  Sometimes the dead tubes just stop responding, but other times it may also present a significant load on the small HVPS and drag down the HV for all.

The HV for each chassis is set with a small pot on the front panel, and a DMM on the 1000:1 BNC connector.  There’s no feedback in the bias, so when the heads are loaded down by radiation or tube death, the HV droops.  Also, be extremely careful tweaking the pot.  It’s a very small, surface mounted potentiometer that is easily popped off of the PCB with too much insertion force with the tweaker, OR just by rotating the tweaker too forcefully, if the pot and the hole in the chassis are off-axis.  Please pass this message along to whomever might be doing this adjustment.  I’d recommend taping up the hole after adjustment, just to discourage the casual tweaker.  You know the type.

Good to hear from you.  Just let me know if I can help.

Regards,

Larry


To Do:

  • Order from
    TECO - 80/20
  • Get db9 cables from Doug
  • Test digis in tunnel
    • if cables ok, roll up other cable on reel
  • Test a system in the tunnel
  • See what values HVSTAT gets
  • Test software: displays, save/restore, archiving
  • Put caps on frames

Cable Connection

Notes on cable connection (from email 8/12/21)

RJ50 cable/breakout (digiport server side)                              DecaRad Chassis DB9
Pins                                                                                                  Pins
1 blue/wht  TX-                                                                             2
2 org/wht    RX-                                                                             8
3 org      NC
4 green/wht   NC
5 green TX+                                                                                    7
6 brown/wht  RX+                                                                         3
7 brown    SGND                                                                            6
8 blk/wht    NC
9 black         NC
10 blue        NC

Hardware Components

See LND 714 datasheet linked below for description of rad monitors. Docs below also have drawings of central unit hardware.


Screen shot of saturation curve from LND 714 datasheet.

Using Decarad frame.pdf as the basic design

Thingsourcepart numberQty
for 2 frames
totalOrderedReceivedAssembled/
Tested
1.5x1.5" lite smooth 80-20

tecotechnology.com

prices from 8020.net

1515-LS-9610@72"
12@14"
12@24"

$7/foot comes to $700

$658.56

x

flange mount for caster to cross piece

I bought 100 3458 bolts

tecotechnology.com

2426
attach kit: 3458

24 flanges

4*24 bolts/nuts

24*$23

4*24*$1 = $650

x




caster
I bought 100 3110 bolts
teco tech2323
attach kit: 3110

24

4*24 bolts/nuts

24*$30

4*24*$0.3 = $750

x

x



5 hole tee plate for lower cross piece to vertical piece

I bought 190 3320 bolts

teco tech4340
attach kit: 3320

12
5*12 bolts

12*$10
5*12*$0.77 = $175

x

x



7 hole corner between end verticals and first upper horizteco tech4352
attach kit: 3320
4
7*4 bolts
4*$10.34
7*4*$0.77 = $65
x

6 hole T to connect upper horiz with verticals in the middleteco tech4310
attach kit: 3320
8
6*8 bolts

8*$10
6*8*$0.77 = $125

x

4 hole corner bracket to tie decarad heads to - only need two bolts perteco tech4301
attach kit: 3320
20
20*2
40*$5.12
40*2*$0.77 = $275
x

teco tech total (bob's total was $1k)


$2571.48 quoteo

wheel to hold 150' ethernet cablehttps://www.amazon.com/Bayco-KW-130-Heavy-Duty-Capacity/dp/B01MRX24FD/ref=sr_1_6?crid=1DHMSFXA5VJ3W
22*$30=$60oxx1 assembled
50' retractable extension cord with 4 plugshttps://www.amazon.com/WEN-PC5043R-14-Gauge-Heavy-Duty-Extension/dp/B07M8Q1MJR/ref=sr_1_2?crid=330APPDZ4XWXX
22*$50 = $150
xx2 work great
150' cat 6 ethernet cablehttps://www.amazon.com/Outdoor-Waterproof-Ethernet-Direct-Shielded/dp/B001B6C5H8/ref=sr_1_3?crid=19LWORAQ0ZOR6
22*$50=$100oxx
cartmcmaster-carr2602T2422*$283.23 = $575oxx2 work great
velcro zipties for decarads 15"long by 1/2" wide 5 for 9.73 greenmcmaster-carr6605K14408*9.73 = $78oxgot 'em!
velcro zipties for cables 11" long by 0.18" wide 10 for 8.39 bluemcmaster-carr6605K13505*$8.39 = $45oxNeed to test with a real decarad
power strip with GFCImcmaster-carr7693K4922*$87.31 = $175


DB9 male connectorL-comC&P9M44*$1.10 = $5o

DB9 pinsL-comCPM1044*$3.91 = $20o

DB9 hoodL-comSDC9AG44*$3.81 = $16o

L-com total


5+20+16=$41o

wheel for 150' cable: https://www.amazon.com/Woods-E103-Extension-Holiday-Storage/dp/B000E8SWQM/ref=sr_1_1?keywords=woods+e103+extension+storage&qid=1639714062&sr=8-1 (no longer available)

cabestogo 150 ft cat 6: https://www.cablestogo.com/product/43170/150ft-cat6-snagless-solid-shielded-ethernet-network-patch-cable-blue

black & Decker retractable extension cord 75' with 4 plugs: https://www.amazon.com/dp/B091GSSDVV/ref=sspa_dk_detail_3?psc=1&pd_rd_i=B091GSSDVVp13NParams&smid=A38BOHDI5WNXSO&spLa=ZW5jcnlwdGVkUXVhbGlmaWVyPUEyODdYUlUwRkFJNjFJJmVuY3J5cHRlZElkPUEwODM4MDIxMVhZNUFRMEhaS0Y2RiZlbmNyeXB0ZWRBZElkPUEwMTkyNjcxMUtPMFJOUUo1RkxZTiZ3aWRnZXROYW1lPXNwX2RldGFpbDImYWN0aW9uPWNsaWNrUmVkaXJlY3QmZG9Ob3RMb2dDbGljaz10cnVl

Teco order was 110 3110, 110 3458, and 220 3320 bolts. 

Cable Lengths & Measurements

Ethernet cable length calculation: max(min(distance to nearest))+40' = 145' (CM33) Worst is 240' from CM midpoint (CM08)

120V 50' should be good (worst is 7' from end of H2)

Individual GM heads circumferences: 9.25" & 12.5" (w/o connectors)

Cables for heads: 7 short and 12 long (both types) plus 1 each unknown cuz in Mike's office (1/4/22)

Center box is 14" wide 14.75 incl connectors on front and 3.5" tall

Quotes & Receipts

Quote from Teco Tech:

 QUO14144.pdf

Receipt from Teco:

TECO_SO74053_01-04-2022-14-50-29.pdf

Original Files

Files from Bob and JLab folks (2020, 2021)
Com Cable Pinout.pdfDeca_stuff.tar.gzDecaRad_src.tar.gzdecarad_to_the_world.pdfdecarad_to_the_world.pptxDecRad System.docxiocnl22rfcry.tar.gzLND 714_DecaRad tube_datasheet.pdfSchematic.pdf80-20.xlsx80-20 Shopping Cart.pdfdecaraddocs.docxLND 714_DecaRad tube_datasheet.pdfDecRad System.docxDecarad frame.pdfdecarad_to_the_world.pdfhow long cables.pptx

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