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Check dry air is flowing, and all interlock inputs are plugged in. Both chillers and MPOD should be powered but not running. Interlock board should be off.

Start Test MPOD interlock: With the interlock board still off, start EPICS controls . Verify and verify that MPOD channels cannot be turned on with the interlock board off.

Setup SVT chiller: Set SVT chiller setpoint using its touchscreen. When done, switch to remote RS-232 control (Menu->Connect Unit->Remote control). Verify watchdog is enabled (Menu->Connect Unit->Digital Interfaces).

Setup FEB chiller: Start FEB chiller and adjust setpoint, then stop the chiller.

Turn on the interlock board. : Green LED should turn on immediately; MPOD trip LED (third from top) should clear as chillers start. The other LEDs should stay off.

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There is no way to tell the interlocks have been disabled without testing the trip, or running MUSEcontrol. Do not leave the MPOD in this state.

Reset interlocks on the MPOD

ppa-pc91245:mpod_scripts/clear_interlock.sh

 

#!/bin/bash
for j in `seq 5 8`;do for i in `seq  -w 00 15` ; do snmpset -v2c -m +WIENER-CRATE-MIB -c guru ppa-mpod1 outputSwitch.u$j$i i 10 ; done;done

Shutdown

Stop the Arduino monitor script on hpstracker (this is not necessary if you don't mind it sending alarm tweets).

Take the SVT chiller off of remote control (Menu->Connect unit->Remote control). Check the setpoint and make sure it's what you want.

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Commanddescription
FSO1send "SO1" to FEB chiller - start chiller
FSS20.0send SS20.0 to FEB chiller - set setpoint to 20.0 C
Sout_mode_05 1send "out_mode_05 1" to SVT chiller - start chiller
T20.0set SVT chiller setpoint to 20.0 C


Quit Minicom and start the monitor script.

Programming the interlock board

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namedescriptionsourceunitsnominal value
Tair temp in SVT boxdry air sensorCbetween SVT and room temps
RHrelative humidity in SVT boxdry air sensor%near or below 0
dewdewpoint in SVT boxdry air sensorC-50 or below
flflow switch stateflow switchboolean0 (flow above setpoint)
fSFEB chiller serial linkserial portboolean1 (OK)
sSSVT chiller serial linkserial portboolean1 (OK)
fTFEB chiller tempFEB chiller serial linkCsetpoint +/- 0.1
fSPFEB chiller setpointFEB chiller serial linkC20 - 30
fFlFEB chiller flowFEB chiller serial linkgpm0.30 - 1.0 (this flow meter is not very reliable)
fFFEB chiller fault codeFEB chiller serial link 0 (no errors)
sCSVT chiller stateSVT chiller serial linkboolean1 (running)
sTSVT chiller tempSVT chiller serial linkCsetpoint +/- 0.2
sSPSVT chiller setpointSVT chiller serial linkC-20 - 20
sPwSVT chiller powerSVT chiller serial link% full power15 - 30
sPSVT chiller pressureSVT chiller serial linkbar1.5 - 2.0
io1BNC input voltage 1BNC jackV0 - 5.0

Alarms

Alarm inAlarm clearedCauseMPOD trip?
Alarm: flow switch tripEvent: flow switch clearedFlow at FEB chiller return below setpoint (~15 GPH), or switch unpluggedyes
Alarm: dewpoint tripEvent: dewpoint trip cleareddewpoint above -10 C, or sensor unpluggedno
Alarm: SVT chiller stoppedEvent: SVT chiller runningSVT chiller responds with "0" (not running) to "in_mode_05"yes
Alarm: SVT serial badEvent: SVT serial OKno response, or unparseable response, to last 5 messagesyes
Alarm: FEB serial badEvent: FEB serial OKno response, or unparseable response, to last 5 messagesno


Failure analysis

FEB chiller shutdown (overtemp, power loss)

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